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KiCadRoutingTools (KiCad MCP routing skill)ECADConfidence: Medium

An agent-driven router placed a GND plane-tap via dead centre in the USB plug's GND contact finger: the mating surface that slides into the socket. A drilled hole there damages the plating the socket wipes against, and nothing graded it: check_drc sees a same-net via in a same-net pad as legal copper, check_assembly said buildable, and board_score reached blocking 0, so the defect shipped with every grader clean.

Impact Analysis

Persona
Electrical Engineer
Team Size Impact
5x Multiplier
Prototype Delay
3 Days
Est. Annual Cost
$24,000
  • 1 user · 1 month360 min
  • Rest of team1,440 min
  • Rest of year19,800 min

monthly_minutes × 12 × team_multiplier ÷ 60 × $75/hr = $24k/yr

$75/hr assumed rate.

Annual team-minutes decomposed from the reported monthly inputs.

Evidence & Sources

1 Sources

Analyst Notes

From the Grok Haitch pain-radar compilation, finding 19, found 2026-10-02, score 9/10. Verbatim evidence: "Run 39 reached board_score blocking 0 with no hand moves, and this defect shipped on that board with every grader clean." Cost model assumes the connector is replaced on the prototype run or the board respun after mating damage.