A custom external thread 0.04 mm deep with a 0.1 mm fit on a d8 shaft should cut to a root radius of 3.86 mm or less but cut to 3.9466, because the kernel guessed the cutter side from the profile's extents and, when depth plus fit was smaller than the cutter overshoot, took an external thread for an internal one and moved the relief outward, with no rebuild error.
From the Grok pain-radar digests, Oct 27-28 2026 (Oct 27 8:41 AM ET through Oct 28 7:41 AM ET digests plus the Haitch editions). Verified live 2026-10-28: issue/PR/thread read; title and state confirmed.