STEP export writes cylinder faces as analytic surfaces but their boundary circles as rational B-splines with no pcurves; OCCT projects them itself and lands about 8.1e-5 mm off at R31.5 against a 1e-7 mm edge tolerance. All 44 circular edges on a flange fail FreeCAD's strict check, and booleans and fillets downstream can misbehave.
From the Grok pain-radar digests, Oct 28-29 2026 (Oct 28 8:41 AM ET through Oct 29 early-morning Haitch editions). Verified live 2026-10-29: issue/PR read; title and state confirmed.